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AIDA Data Analytics System Ai CARE

Product Overview

We have significantly evolved our existing "Ai CARE Information Management System" in order to support our customers' further transition to DX (digital transformation) technologies, and we are pleased to announce the launch of the new "AIDA Ai CARE Data Analytics System" service.
It is a shift from basic IoT (where things are interconnected) to technology that leverages the results of these interconnections.
We are introducing a DX system that goes beyond current systems and incorporates the wealth of experience and knowledge that only a forming systems builder can provide.

The "AIDA Data Analytics System"

This system understands how to resolve issues and can be utilized for decision-making.

The “AIDA Ai CARE Data Analytics System" provides valuable visualizations of data stored in the cloud. Yet the greatest feature of the system is the data analysis grounded on AIDA’s many years of experience combined with AI technologies.
The meaningful pattern and trend information that emerges as a result of these analyses is provided to the user in easy-to-understand visual and verbal formats. With this kind of support, even inexperienced personnel take the shortest route when choosing the appropriate action.
What the "AIDA Ai CARE Data Analytics System" outputs is not merely numerical data, rather it provides information that allows you to see what steps to take next.

Ai CARE AIDA Data Analytics System

How the "AIDA Ai CARE Data Analytics System" Works

Data is gathered in real time from sensors mounted on presses and peripheral equipment. This data is uploaded to AIDA's dedicated cloud server via an Internet connection, where it is centrally managed. An array of AI-based applications in the AIDA Data Analytics System analyze and evaluate the gathered data. The applications then provide information to users that can be used to make business decisions. AIDA will periodically update the applications during the subscription period to enable its customers to always have access to the latest applications and features.

Basic Information

Includes the existing Ai CARE functions. Comprehensively manages machine information.

Forming Quality Information

A 3D model allows users to easily check for forming load changes during each press stroke.
Aside from load data, it can also display vibration and pressure waveforms from various locations on the press. It can verify and manage forming quality.

Press Utilization Information ①

It displays the main motor energization time and operating time, the SPM setting, the production quantities, and the die change times, etc., and it sends out an email notification when a fault occurs. The system makes it easy to understand which equipment is experiencing faults and what type of faults have occurred most frequently, thereby enabling users to make improvements to increase utilization rates.

Fault Occurrence Rankings (In Descending Order)

Press Utilization Information ②

It can also display the number of fault occurrences for each product.
If a time period is specified, it is possible to see a ranked list of dies that have experienced frequent faults.

Fault Occurrence Rankings (By Product)

Press Operation Information ③

Displays daily operation information.
Because information such as "Production Quantities,' 'Operation Start/Stop Times,' 'Total Utilization Time,' and the 'Strokes Per Hour (SPH*)' can be outputted, it is easy to also utilize this as a simple daily report, which also helps reduce the daily workload of operators.

  • The total production volume achieved in 1 hour of operation when no faults, etc., have occurred.
Equipment Utilization Information

Maintenance Information

It displays a list of registered parts and the remaining service life of each part.
This enables planned maintenance, which translated into less downtime. The system also includes a feature that sends out email notifications about part replacements and inspection intervals.

Parts List

Analysis Information

Newly developed Ai CARE functions use the latest analysis systems and AI technologies to provide information for decision-making.

Load Monitor App

The load application point is calculated from the press load waveform and is visually displayed for each cycle.
Because anomalies that are outside of the normal data range can be seen at a glance, it enables users to perform die maintenance in a timely manner.

Die Life Monitor App

The die monitor app analyzes die-related data and continuously monitors current die conditions. The app can also predict die life, enabling users to perform die maintenance in a timely manner.

AI Predictive Failure Detection App (Health Monitor)

Based on a model gathered from normal operation data, AI monitors for anomalies between predicted values and measured values.
It is possible for the app to predict signs of failure at an early stage because it can detect very small anomalies that would be difficult for humans to notice.

Generative AI Agent (Ai CARE Chat)

This generative AI feature answers user's questions about operation methods, resetting methods, and forming methods based on AIDA's wealth of accumulated knowledge.
This allow users to quickly acquire the information they are seeking.

  • AIDA's dedicated cloud server responsibly protects the important machine information that is automatically collected by the system.
  • All of this information can be viewed remotely on a computer or tablet.
  • If a subscription contract has been purchased, apps will be automatically updated to enable users to always have access to the latest features.
  • During implementation, AIDA's data scientists can also provide optimized support based on your business structure. (Additional Charge)

Other AIDA DX Solutions

"AIDA SCADA" Realtime Monitoring System

Fault occurrence locations are highlighted on a 3D model, making it possible to even pinpoint fault locations that are not externally visible.
When the highlighted location is clicked, the fault details and a manual containing fault resetting information will be displayed. This enables quick and precise inspections.

Facial Recognition System

When an operator approaches the operation panel HMI, the system immediately cross-checks their face with the registered face image data, and press operation will be enabled if the images match.
This prevents erroneous operations by unauthorized personnel who are not registered in the facial recognition system.

The "AIDA Digital Motion System (ADMS)"

Performs offline simulations to automatically calculate transfer press slide motions that will not interfere with the motions of the transfer feeder.
This reduces adjustment tasks on the floor and enables rapid production startup. It also improves productivity by enabling fully optimized motion settings.

"AIDA Virtual Line System (AVLS)"

This system performs offline tandem line simulations to check the phasing between the motions of the various line equipment and to check for any interference.
This reduces adjustment tasks on the floor and enables rapid production startup. It also improves productivity by enabling fully optimized motion settings.

Contact Us

For further details or questions about our products, please contact an AIDA Sales representative.